Page 107 - Vauxhall 20-60 H.P. (R Type) Chassis Shop Manual
P. 107

VAUXHALL 20-60 SHOP MANUAL

                                       The gearbox selectors and striking forks are assembled in the top cover and
                                       are therefore removed complete.

                                       –  Remove sliding gear shaft ( Section 495 ).
                                       –  Remove layshaft ( Section 498 ).
                                       –  Remove first reduction pinion ( Section 501 ).
                                       –  Remove reverse shaft ( Section 504 ).

                                       CHANGE SPEED LEVER ( Before R 3061 ) —


                                       TO REMOVE

                                       ( See Figure 30}

                       SECTION         –  Remove the nuts from the studs holding the top cover to gearbox
                         486              casting. The cover complete with change  speed lever can then be
                                          removed. Remove change speed lever knob. Remove leather cover from
                                          change speed gate and four countersunk headed set screws holding gate
                                          in position. The gate can now be removed.
                                       –  Remove nuts from four studs holding oil baffle plate inside top cover and
                                          take out baffle.
                                       –  Remove split pin from either end of the two locking member bars, after
                                          which the bars can be tapped out and the locking members removed.
                                       –  Remove nut ‘A’ on change speed lever shaft and pull out shaft.
                                       –  Remove tension spring from bottom of change speed lever and lever
                                          complete with reverse stop can be lifted out.

                                       The reverse stop spring and rods are easilv removed after removing the
                                       reverse stop fulcrum pin.

                                       INSPECTION ( Before R3061 )

                       SECTION         Examine fit of change speed lever shaft in bearings; these should shew very
                         487           little signs of wear. If it is necessary to replace the bearings, the existing ones

                                       are readily removable. Examine welding at bottom of change speed lever
                                       tube; if there is any sign of the welding breaking away, the tube should be
                                       re-welded to the lever.

                                       TO RE-ASSEMBLE AND REPLACE ( Before R3061 )

                       SECTION         To reassemble and replace change speed lever, reverse operations given for
                         488           removal, ( Section 485 ).


                                       When reassembling reverse trigger rod, place a short piece of rubber tubing
                                       over each of the rod to prevent rattle in the change speed lever tube. If
                                       the change speed lever is slack in the gate, the sides of the gate should be
                                       welded up and filed out again to fit lever and so prevent rattle.








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