Page 106 - Vauxhall 20-60 H.P. (R Type) Chassis Shop Manual
P. 106

VAUXHALL 20-60 SHOP MANUAL

                         GROUP X


                         GEARBOX


                         TO REMOVE ( Before R3061 )

         SECTION         –  Remove front floorboards.
           480           –  Disconnect leads and remove battery.
                         –  Remove hand brake cross shaft ( Section 207 ).
                         –  Jack up rear of car and move the rear axle along the springs sufficiently
                            to bring the front end of the propeller shaft clear of the splined spider.
                         –  Remove top of gearbox complete with change speed lever.
                         –  Disconnect speedometer cable.
                         –  Remove the nuts from the studs and the five bolts holding the gearbox
                            to the rear of the engine. The gearbox can then be lifted back until
                            the clutch shaft is clear of the clutch cover, and afterwards withdrawn
                            complete with transmission brake from beneath the car.


                         TO DISMANTLE ( Before R3061 )

         SECTION         –  Remove speedometer drive ( Section 507 )  .
            481          –  Remove transmission brake band and drum ( Section 204 ).

                         –  Remove gearbox selectors and striking forks ( Section 492 ).
                         –  Remove sliding gear shaft ( Section 495 ).
                         –  Remove layshaft ( Section 498 ) and reverse shaft ( Section 504 ).
                         –  Remove first reduction pinion ( Section 501 ).

                         INSPECTION

         SECTION         –  Thoroughly clean all parts and examine in accordance with details given
           482              under the appropriate headings. Examine machined faces of gearbox

                            casting which should not be damaged.

                         TO RE-ASSEMBLE AND REPLACE ( Before R3061 )

         SECTION         To reassemble and replace gearbox, reverse operations given in ( Sections
           483           481 and 480 ) respectively.


                         GEARBOX ( After R 3060 ) — TO REMOVE

         SECTION         On cars bearing chassis number R 3061 and onwards, it is not necessary to
           484           remove the hand brake cross-shaft when removing the gearbox. Otherwise

                         the operations are as detailed in ( Section 480 ).

                         TO DISMANTLE ( AFTER R 3060 )

         SECTION         –  Remove speedometer drive.
           485           –  Remove transmission brake band and drum ( Section 205 ).





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