Page 35 - Vauxhall 20-60 H.P. (R Type) Chassis Shop Manual
P. 35

VAUXHALL 20-60 SHOP MANUAL


                                       TO REPLACE

                       SECTION         Reverse removal operations ( Section 105 ) .
                          107          The clearance between the end of each axle shaft and the corresponding

                                                                                                    .
                                       side of the pinion spacer when assembled should not exceed  075”. If this
                                       clearance is greater turn the spacer through 90° and check the clearance and if
                                       necessary machine the faces of the spacer to give a working clearance between
                                       the ends of the axle shafts, which is all that is necessary. If, however, the clearance
                                       is excessive after turning the spacer it should be replaced.


                                       DIFFERENTIAL GEAR — TO REMOVE
                                       ( See Figure 5 )

                       SECTION         – Remove axle shafts ( Section 105 ).
                         108           – Cut the locking wire from the differential carrier bearing cap bolts ‘G’.

                                          Remove the bolts and the bearing caps and the whole differential gear
                                          complete with crown wheel can then be lifted out.

                                       INSPECTION


                       SECTION         Examine the differential carrier ball bearings. If any radial play is evident,
                         109           these should be replaced. The bearings are of the double purpose type, and

                                       it is essential that they are fitted to the differential carrier, so that the side
                                       marked ‘THRUST’ on the inner race is against the carrier.

                                       TO FIT NEW CROWN WHEEL

                       SECTION         – Remove differential gear ( Section 108 ) .
                          110          – Remove crown wheel from differential case.


                                       – Fit new crown wheel and check with indicator.

                                       As the crown wheel is ultimately riveted in position, it will be necessary
                                       to bolt it in position temporarily for the purpose of testing for truth. It
                                                                                                    .
                                       is essential that the crown wheel should not run more than  003” out of
                                       truth, either on its outside edge or on the tooth side. If on trying the
                                                                                            .
                                       crown wheel it is found to be running more than  003” out of truth,
                                       change its position relative to the rivet holes in the differential case and
                                       check again. For the purpose of testing the crown wheel for truth, the
                                       differential case with crown wheel and bearings fitted can be assembled
                                       in its carrier or tried on ‘V’ blocks. An indicator attached to a scribing
                                       block, brought to bear on the part of the crown wheel under examination,
                                       may prove it necessary to true up the face of the differential carrier
                                       before an accurate setting can be obtained. This may be carried out on a
                                       lathe, or the high places scraped down by hand.

                                       The crown wheel having been bolted in position and correctly trued
                                       up, should finally be riveted on. Great care and judgment must be used

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