Page 12 - Dana Glacier Bearings Materials Brochure, designed and produced by Connell Marketing Associates, UK
P. 12

Polymer Based Materials

                         The automotive industry is a major user of polymer based plain bearing materials.
                         In many of the applications the friction and wear properties of the polymer material are
                         significant features of the successful engineering of the particular component or
                         mechanism.

                         Polymer Based Examples

Glacier DU               Glacier DU and DU-B                  Glacier DP 4                           Glacier DX
(including DU-B and DP)

                         Glacier DU                           Glacier DP4                            Glacier DX
                         (including DU-B and DP)              DP4 is the first of a family of new    Glacier DX is a steel backed,
                         Glacier DU is a metal backed,        products. The structure is similar to  acetal co-polymer lined, composite
                         PTFE (polytetrafluoroethylene)       that of Glacier DU. The PTFE matrix    bearing material designed for
                         and lead lined, composite bearing    of Glacier DP4 is lead free however,   marginally lubricated operation
                         material designed to operate         and is strengthened by the             and is particularly suitable where
                         without lubrication at temperatures  incorporation of finely divided        continuous oil lubrication is
                         between -200°C and +250°C.           calcium fluoride and polymer fibres.   uneconomic or inappropriate.
                         It can be loaded up to 250N/mm²
                         dependent on conditions.             Glacier DP4 has been developed for     The bearing surface may be
                                                              suspension applications to             supplied indented for grease
                         DU resists most solvents and         accommodate more demanding             lubrication, or it may be plain for
                         many industrial liquids and gases,   strut operating conditions and is      applications where fluid lubrication
                         including water and oil, most of     designed to withstand the increased    is available. The indented material
                         which improve its performance.       side loads and rod flexure which       surface, which should be filled with
                         It has negligible “stick-slip”, is   have made conventional strut guide     suitable grease during assembly, is
                         tolerant of dusty environments,      bush materials susceptible to wear     designed to provide optimum
                         and does not accumulate static       and flow erosion. DP4 also offers      distribution of the lubricant over the
                         electricity. During normal dry       excellent wear resistance in           bearing surface. Dependent on
                         operation, a thin film from the      hydraulic pump applications and is     conditions, DX can withstand
                         PTFE lining is transferred to the    suitable for use unlubricated under    temperatures from -40°C up to
                         opposing surface and maintained      moderate duty conditions.              130°C for short periods and
                         there throughout the working                                                specific loads up to 140N/mm².
                         life of the bearing.
                                                                                                     The wrapped bushes are available
                         Therefore, DU bushes cannot be                                              in prefinished or machinable form.
                         bored, broached or burnished to                                             The latter may be bored, reamed,
                         size after installation unless the                                          or broached to size after installation.
                         application is such that a
                         reduction in the performance of
                         the material can be tolerated. The
                         metal backing material is normally
                         mild steel, but a bronze backed
                         version, identified as DU-B, is
                         available where corrosion
                         resistance is important.

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